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Topic: How To: B5.5 grill in a MK4 with a Eurowise Bumper... With Photos!  (Read 3566 times)

Offline ASBug

  • Varnel, Ga
  • Joined: Jan 2008
  • Posts: 3032
Hey,
I just did this mod and Thought I would share it with everyone.
When I got the Wifey the 2004 B5.5 Passat wagon, it came with another spray-bombed out front grill that was in great shape, just all blacked out.
I just got this Mk4 GTI VR6 that had a Eurowise front bumper on it.  The PO had cud down an OEM MK4 grill insert to use in this set up and it just didn't work out well.
The MK 4 grill was very brittle and had cracked (PO used Drywall screws to mount it into the bumper.. yeah lol.)
any way it looked horrible and I just pulled it out, but didn't like the radius in the hood and the large hole in the front of the car.
So one day in the garage, I looked at the extra B5.5 grill I had and noted all the extra bracing on the back of the grill and that it was much more pliable than the MK4 one was.
I decided that I would just try to mock it up and initial looks seemed to indicate this would work and look good (B5.5 VW logo is alot larger than the MK4 Logo, but amazingly it looked like it would just fit!)
So here is my story with photos sorry for the crappy cell phone photos, but you get the idea...:
This is what the MK 4 looked like: (yeah it looked like a turd and was broken up...)


This is what I had been running around with:


Here is a comparison between the cut up MK4 and the B5.5 grill:


Step one was to remove some pieces:


Step 2 was to remove ALLOT of other pieces  :twisted: :


Then I was able to start the trial and fitment (take your time here, this will require abunch of off and ons to get the look just right):


Was able to use the OEM Bumper mounts for mounting! Look how the top rib is perfect with the edge of the bumper, it is almost exact!:


This is one of the ons and offs to get it right, just be patient:


End Result:


Side View (I like the Lay of the B5.5 against the slope of the Eurowise Bumper..):


I like the look, will get some outside shots when the weather is nicer.
Good luck,
KC

Offline volksnick

  • Secretary
  • Club Member
  • Chattanooga
  • Joined: Apr 2009
  • Posts: 4304

Re: How To: B5.5 grill in a MK4 with a Eurowise Bumper... With Photos!

« Reply #1 on: May 15, 2012, 03:53:16 PM »





Nice self-portraits! Hit the cymbals!

Offline Russ

Re: How To: B5.5 grill in a MK4 with a Eurowise Bumper... With Photos!

« Reply #2 on: May 16, 2012, 08:42:44 AM »
Lookin pretty good!

Offline ASBug

  • Varnel, Ga
  • Joined: Jan 2008
  • Posts: 3032

Re: How To: B5.5 grill in a MK4 with a Eurowise Bumper... With Photos!

« Reply #3 on: May 16, 2012, 10:55:17 AM »
Thanks, I saw you this morning in the "russ-buss" as my kids call it...
I cannot get over just how powerful the GTI is.
KC

Offline Russ

Re: How To: B5.5 grill in a MK4 with a Eurowise Bumper... With Photos!

« Reply #4 on: May 16, 2012, 01:29:23 PM »
Nice! The Jetta is at Sal's right now awaiting the injection pump to be resealed and he might look at my A/C as well. The Audi is in the garage, it's completely detailed in and out and I don't want it to get dirty before I drive it to Southern Worthersee. So I'm taking the bus this week!

Offline ASBug

  • Varnel, Ga
  • Joined: Jan 2008
  • Posts: 3032

Re: How To: B5.5 grill in a MK4 with a Eurowise Bumper... With Photos!

« Reply #5 on: May 16, 2012, 01:44:15 PM »
I thought about cruising up in the GTI, but I still have a few things (AC, and a speaker cover to sort out...)
Do they have a swap meet for H2O cars?
KC

Offline Russ

Re: How To: B5.5 grill in a MK4 with a Eurowise Bumper... With Photos!

« Reply #6 on: May 16, 2012, 01:49:13 PM »
Not really a swap meet there, but there are some vendors/sponsors selling new parts.

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