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Topic: hot day, hot coil  (Read 5297 times)

manikmike

hot day, hot coil

« on: June 17, 2007, 10:16:27 AM »
Mornin'!

UPDATE:  solved brake problem- 2 shorts.  Sometimes beer really helps troubleshooting... "Feeling frustrated, burnt out, boxed in, punched out?  Try a nice 9.2% alcohol homebrewed bock!  If it don't' knock you on yer arse, it will certainly mellow you out!"

However, still concerned about the Blue coil heat-up when the key is on yet engine off...?

Mike
--------------

Help please...

What Happened:  My unsecured aux battery decided to fall over (likely during an evade-the-ass-who-cut-into-my-lane- move) make contact with the engine tin, and burn up it's connections, any surrounding wires, burned a hole thru the plastic fan screen, and the melted the foam engine seal.  Fortunately the battery light flickered, and I was able to minimize damage.

What I've done: removed the aux battery and it's wiring (which welded themselves to the engine tin) since it has a hole burned nearly thru it's side; removed and replaced all melted wiring altho I've not reconnected the trailer hitch setup; cleaned as much melted foam up as possible (ick).

I noticed last night that when I try the brakes, I blow the fuse.  OK, a Short, but haven't yet found it.  Neither the horn and emrg. brake warning light, nor turning on the power/ key popped it, only the pressing of brake.  So I I'm assuming the short is in the back where the damage occurred.  Any suggestions?

Also last night, I noticed the Bosch Blue coil was pretty warm, but could not be certain if it was due to the engine having been run not too long ago, or if I had another or related problem.  I disconnected the batt overnight.  Came out this morning; coil cool.  Popped pos back onto primary battery turned on key; coil is warming up. Any thoughts on whether this is normal?

Additionally, this morning I still have no brake lights, but the fuse isn't blowing when I hit the brakes either... ugh.

Thoughts/ suggestions appreciated!
CHeers, Mike

Offline VWGirl

  • Rossville,GA/ Micanopy, FL
  • Joined: Jan 2006
  • Posts: 642

hot day, hot coil

« Reply #1 on: June 17, 2007, 09:47:54 PM »
i had both the sensors on my bugs brakes go out before... leaving me with no lights... you sure they were working before? could just be a coincidence... or could somehow have fried the switches on the master?

Offline Ret.Bugtech

hot day, hot coil

« Reply #2 on: June 17, 2007, 10:25:31 PM »
Coils will get warm  when running. If you  leave the ing. switch on and not running the engine, The coil will get HOT plus maybe frying the points. I,m not sure if it would hurt a electronic Ing. unit or not. I would look at the taillight wiring around where the battery did its thing.

manikmike

hot day, hot coil

« Reply #3 on: June 18, 2007, 08:03:19 AM »
ALL my lights work- even those little bittie lights in the front blinkers!  Pet Peeve of mine; if one goes out I'll think about it until it's fixed!

Thanks for the coil info, good to know it's fairly normal... seems to be ok (elec ign)... now I have to wait for the foam that dripped on the muffler to finish burning off... smelly.  Then I'll go shopping for a deep cell batt, and contemplate how I am going to secure it.

Cheers, Mike

Offline Ret.Bugtech

hot day, hot coil

« Reply #4 on: June 18, 2007, 09:48:30 AM »
Ah yes. The old "secure things properly"  syndrome. This a good thing to consider seeing how the later Type-2s don't need a lot of outside help to burn to the ground ,like bad wiring, out of sight dried up and cracked fuel hoses on the injection systems. This is why you used proper VW hoses and not some junk stuff with questionble heritage. At a "Zillion" dollars a inch for proper hose and the cost of a battery tie down "thingy" ,I can't help but to think that this still would be cheaper than creating a rather large piece of patina incrusted yard art. You were very lucky that you didn't burn off some of those 60psi fuel hoses. I have seen it happen to many times. A spectacular thing to see indeed as long as it wasn't my Westy. :roll:

manikmike

hot day, hot coil

« Reply #5 on: June 21, 2007, 10:21:14 PM »
Hey Ret.Bugtech, et al,

If anyone is counting, the GEX has nearly 5K on it... still running hotter than a monkey with a firecracker up his arse, but otherwise remains leak free.  Still trying to find someone to repair the front and back window sills; have yet to meet a shop I trust tho.


Agreed (lucky)- I was a quick little fire extinguisher carrying monkey as soon as that battery light flashed- man I was over on the side of the road, extinguisher in hand faster than when I had to dump my bike on someones yard and get my helmet off before I got stung again from the wasp that flew into my helmet!

Good  news it, between me and the PO, all the fuel lines and vacuum lines are new, and with proper clamps.  However, I do now have a new hole thru the tin where the (+) terminal welded itself to it... might grommet it and send a second ground from the new Optima YellowTop straight to the frame.  The more the merrier- grounds, that is!

The YellowTop  is now secured to my faux battery pan.  Tomorrow I will futrther secure the faux batt pan to the vehicle with underneath securing straps.  Then, off to Anastasia Park for a night of decadence by the beach... home brew, shrimp cocktail, guitars, and Full Moon Bus Nuts.

As always, thanks for the help!
mike

Offline Ret.Bugtech

hot day, hot coil

« Reply #6 on: June 22, 2007, 08:44:37 AM »
AH !!  I love a Pilgrim with a plan. Decadence by the beach is a good thing indeed. As matter of fact, Decadence anywhere is a good thing.
    Think of and take pity on your Tn. buddies who do not have a proper beach to lounge on. All we have is beautiful Mtns, Trout laden streams, tree covered trails to cruise on with the top down. Hmmmm, Come to think of it, thats not to bad after all. I can smell the T-Bones, Fried "Taters" and Onions on the grill as  we speak, along with the "Rattling of ice Cubes" in my cup filled with Tn. finest. Sigh!!
     Have fun !! :lol:  :lol:

Offline VWGirl

  • Rossville,GA/ Micanopy, FL
  • Joined: Jan 2006
  • Posts: 642

hot day, hot coil

« Reply #7 on: June 22, 2007, 09:10:18 AM »
Mike, it's a bit far (100 miles) but to this day i would still drive down to sunray bugs. They have THE BEST mechanic and bodyshop guy there... The mechanic retired from VWOA and has continued working on them ever since... the body guy has worked on VW restoration for longer than I knew the place existed (10+ years) and they used to advertise in all the VW magazines as a full on resto shop. They have a junkyard of 500+ VW's (if the owner trusts you he will let you go down and tour it, but he's picky so don't count on it)

I must say it is worth the drive. i think there # is 352-521-5660. Tell them that  you're a friend of mine (this will open up a conversation in itself probably  :lol: )

Anyhow, that is the only place I ever trusted with anything... I wish i could pick them up and take them with me!

manikmike

hot day, hot coil

« Reply #8 on: June 26, 2007, 08:09:25 AM »
Ret.BugTech:
O- believe you/ me- I know FL gots nothing on TN... or anywhere that changes color in the Fall or has mountains to hike/ sleep on.  I've learned to compensate by heading to the coast to satisfy my camping needs.  Altho I have to admit, camping with a pop-top is certainly a huge change from carrying all ones needs up a trail for hours in a pack.  It is certainly entertaining that when setting up camp, I'm lighting tiki torches and placing string lites about instead of clearing brush and looking for rocks to make a fire!

VWGirl:
I figure if I can find a reputable outfit within 150miles of GVille, I'll be happy.  Thanks for the tip- I'll check Sunray out.  Thanks!

---

Anyone have experience with the deep cycle Optima batteries?  So far I've been pretty underwhelmed with the one I got...

Cheers, Mike

Offline Ret.Bugtech

hot day, hot coil

« Reply #9 on: June 26, 2007, 09:32:25 AM »
Are you losing your pioneer "instinks" ?   This is one reason we have Buggys to ride the trails. I ain't hiking and dragging all that camping stuff on my back  when I can ride. As dry as it has been up here I belive you could burn rocks. We don't have "Great Flapping Things" that are as big or as noisy as B-52s but do have a few "Creepy Clawlers" and a few four legged Black Thingies that love to check us out once in awhile. Hmmmm !! Maybe having a Westy at that point in time would be a good thing.
     Tiki torches and String lights ?   In the woods ?  You might be arrested by Rangers for trying to operate a Japanese "Sporting House"

     Don't know about Optima batteries. The only Aux battery I ever used came from Sams Club and was a VERY HEAVY Marine deep cycle type and lasted forever. Your Alternator may not have enough of "The Right Stuff " to keep up. My  100 amp alt. on my Dodge P.U. did a good job. Don't remember the brand of that battery.

Offline attack chicken

  • Ooltewah
  • Joined: May 2007
  • Posts: 421

hot day, hot coil

« Reply #10 on: June 26, 2007, 10:37:22 PM »
I see lot's of 'em at work returned with crap for voltage.  For the longest time I grabbed them up and subsitutited a reg. lead acid battery for the core.  I took them home and trickle charged them to no avail...they seem to be overated crap to me, other than the fact that you don't need to provide a vent for them.  I think if they were used the way they were intended all would be well...it's just when you stray from the path......I'm sure someone will have something to say! :thumbs-up:

Offline Ret.Bugtech

hot day, hot coil

« Reply #11 on: June 27, 2007, 08:25:34 AM »
Is the Optima a "Jell Cell" ?    A friend of mine had a few 12 V Jell Cell batteries that came out of a Ma Bell switching station that were used as Stand By units. We tried to use them in our campers to no avail. They "ran down" fast and we couldn't charge them back to full voltage. They looked like a avg. 12 V lead/acid car battery.
     You stated that if you used a Optima as it should be used it would do OK.  Just what is Properly ?  Is this not a auto battery ? Or are we getting Jacked around ?
     Didn't the battery manf. try to force the Jell Cell on us about 20 years only to "Lay a very Large costley Egg" ?

Offline Bugnut

  • padded cell.
  • Joined: Aug 2005
  • Posts: 2953

hot day, hot coil

« Reply #12 on: June 27, 2007, 12:43:38 PM »
musta made some improvements over the years .I've been using optimas for the last 8 years with no problems. The one in my car is 5 years old with no problems. Sooner or later i'll replace it. :lol:

Offline letsbuggy

  • georgia
  • Joined: Dec 2001
  • Posts: 504

hot day, hot coil

« Reply #13 on: June 27, 2007, 05:17:19 PM »
scott u know better get ready to get new  battery

manikmike

hot day, hot coil

« Reply #14 on: June 27, 2007, 08:31:17 PM »
Last I had read, I think the gel cells were different than these sealed deep cycles- but they are both supposed to be long lasting slow dischargers...

Here's the Optima scoop in my case...

After my latest round of idiocy-

(which- so everyone is up to speed on my idiocy- the spare battery was unsecured, fell over, welded itself to the engine tin, nearly melted a hole thru to its core, and melted the insulation off nearly all wires in the vicinity as well as the foam engine seal about 1.5ft in either direction and onto the muffler)(umm, smells awesome)

I figured eh- screw it- might as well get a topnotch batt for a spare as I already have a nice inverter and am planning a massive stereo revamp s well as several semi-permanent 12V fan installations (I've got them rigged to old drafting table lamps swingarms- sweet!).  I also have a 70amp alternator I bought from some dick on Samba that he either had bench tested by a monkey, or not at all, since it is subpar.  Regardless, I figured I'd install the Optima, rebuild the 70amp alt, and move swiftly to killer-watt tuneage.

Long story short (too late)- Installed the Optima, ran the Riviera fridge while in Anastasia... according to the interior voltage gauge, and judging by the less-than-nightlite sputter of a glow I got when I plugged my wee 12V flashlite into it, it was nearly discharged after running apx 20hrs.  Mind you, this is after the 2hr drive out there for charging.  

The regular, non-deep cycle WalMart starting battery I inherited from the PO would run that fridge for roughly 2 days without problem.  

So, either

1) my charging system sucks and the battery was never fully charged...

2) I fried the blue box- altho according to the gauge it charges the Optima back up...

3) I've a less-than-optimal Optima Yellow deep cycle battery.

Addition:  Just noticed in the instructions (like I bothered to read those first- bah!) that it states "Use top terminals for accessory and starting applications.  Only use battery side terminals for auto starting applications"...

What what what???!?  

(by now the crowd has guessed that Mike is indeed using the side terminals for his accessories)

That's my story, and I'm sticking to it.

Mike

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